Founded in 1985 and headquartered in Switzerland, the client is a leading contractor specializing in engineering, maintenance, and infrastructure solutions for the shipping industry. The company focuses on the repair, retrofit, and maintenance of ships and marine equipment, providing comprehensive services for complex maritime projects. Operating globally, the client delivers solutions in the commercial shipping sector, including fleet management and port infrastructure.
The project involved the classification of a total of 196,000 items related to shipping infrastructure. It required skilled resources proficient in data processing, advanced Excel, and UNSPSC categorization. The primary focus was on mechanical parts, ship repair equipment, navigation tools, communication equipment, and small accessories/parts.
Key requirements for the project included:
The project faced several challenges due to tight timelines, complex product categories, and strict quality requirements. The key challenges included:
To address the challenges faced in this project, we implemented a systematic approach to MRO data classification for the shipping industry. The following steps were taken to guarantee successful classification and meet the client's requirements:
Prior to classification, the product data was cleansed and enriched to ensure its quality and accuracy. This involved identifying and correcting discrepancies (e.g., missing part numbers, incorrect descriptions), enriching the data with the latest product attributes, and standardizing it to ensure consistency across all entries. This process ensured that the final classification was based on clean, accurate, and standardized data.
The next step in the classification process was a thorough review of the provided item descriptions. This step was crucial in understanding the product type and its corresponding classification. Each description was carefully analyzed to ensure that the item was accurately classified based on its usage, characteristics, and specifications in the MRO context. This allowed the team to assign appropriate categories, reducing errors in classification and increasing data reliability.
We assigned a unique UNSPSC (United Nations Standard Products and Services Code) to each item based on its product type and function. The classification process was driven by an in-depth understanding of the shipping sector, including mechanical parts, ship repair equipment, navigation tools, and accessories. Our team ensured that each MRO part was mapped to the appropriate UNSPSC category, aligning with industry standards for seamless integration across inventory and procurement systems. This classification provided a structured, standardized approach to managing the large volume of items, facilitating easy retrieval.
When assigning UNSPSC codes, we ensured that the appropriate Unit of Measure (UOM) was considered for each item. This step was essential for accurate classification, as the UOM directly impacted how the product was categorized within the UNSPSC system. For example, items like mechanical parts, fasteners, and seals were classified with a UOM of "pieces," while larger equipment, such as ship engines, propellers, or navigation systems, were assigned a UOM of "units" or "sets." This careful attention to UOM ensured that each item was correctly mapped to its respective category.
The project required strict adherence to commodity-level classification, which meant that each item had to be categorized in precise detail according to its specific function and characteristics within the shipping industry. For example, instead of broadly classifying items as "mechanical parts" or "marine equipment," each part was categorized into precise subcategories like "engine components," "hull fittings," "mooring equipment," or "marine pumps." This granular level of classification ensured that no items were misclassified or grouped under generic categories, facilitating accurate inventory management and enhancing the client's ability to quickly locate and manage MRO parts and other critical shipping components.
To ensure data accuracy, a multi-level quality control process was implemented throughout the classification effort. The process involved several stages of checks, with each level playing a crucial role in maintaining data integrity:
196,000 MRO Items Classified
Within Stipulated Time
Completed classification of 196,000 items (100,000 in Phase 1 and 96,000 in Phase 2) within a short deadline with no delays.
Zero Misclassification at
Commodity Level
Achieved 100% accuracy in classifying all items at the commodity level, improving the client’s inventory system for precise component identification.
15% Improvement in Inventory
Visibility
Enhanced classification led to a 15% reduction in part misplacement, improving asset tracking and retrieval efficiency.
25% Reduction in Procurement
Lead Time
Streamlined categorization helped reduce procurement lead times by 25%, enabling more accurate forecasting and order management.
Looking for reliable MRO data categorization, data cleaning, or full-cycle MRO master data management services? We offer tailored solutions for your specific industry, backed by SMEs who truly understand your niche. Write to us at info@suntecindia.com.